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Bandsaw

Bandsaw

About

The band saw is used to quickly cut through medium and small aluminum parts. It is composed of a stand, blade, adjustable guide post, table, fence, and power buttons.

Setup

  • Adjust guide post so it is roughly 1/2in. above the part, to keep the band as stiff as possible.
  • If using a fence or guide, adjust the position and angle.

Usage

  • Make sure the part is not in contact with the blade when starting.
  • Press the green power button to start the band saw.
  • Slowly push the part through the blade, adjusting the angle as needed to correct for blade drift.
  • Press the red stop button when finished.

Cleanup

  • Sweep or vacuum chips and debris for the next user.
  • Return fence / guide to original location.

Troubleshooting

Issue Action
Blade stops moving Stop machine and back blade out of cut.

Ensure part is pushed straight through the blade and not shifted left/right or twisted. Do not push the part too quickly, or the motor may stall.
Blade wanders or twists Ensure the bearing guides above and below the table are pushed gently up against the blade.
Blade snaps The blade is worn out and must be replaced.

Safety Guidelines

Symbol Description
Closed-Toe Shoes Closed-Toe Shoes
Required
Eye Protection Eye Protection
Required
Hearing Protection Hearing Protection
As Needed
Long Hair Tie Back Long Hair / Loose Clothes
Required
No Gloves Do NOT
Wear Gloves!
  • Hold the part tightly.
  • Hold the part sufficiently far from the blade. Use pliers for very small parts, or clamp to a guide.
  • Part may be hot! Wait for it to cool before handling. Hold at least 1-2 inches from the blade to prevent heat build-up.
  • Keep hands away from the blade while the machine is powered.
  • Wait for all motion to cease before grabbing cutoff pieces.
  • When cutting long material, ensure the area is clear and others in vicinity are aware.